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Build Your Own 150W Pedal Power Bicycle Generator Stand


 

 

PROJECT

STEPS

Intro

Buy Major Parts

Buy Small Parts

Tools Needed

1-Drill Hole

2-Cut Threaded Rod

3-Cut Square Tubing

4-Install Rod

5-Mount Generator

6-Generator Part 2

7-Install Supports

8-Install Roller

9-Install Tire

10-Cut Wire

11-Strip Wires

12-Tin Wire Ends

13-Cut Heat Shrink

14-Apply Heat Shrink

15-Solder Wires

16-Use Heat Gun

17-Strain Relief

18-Crimp Terminals

19- Power Meter

20-Battery System

 

 

 





























 

STEP 8 -  (~10 minutes) -  Bike Generator Rubber Roller Assembly

Click HERE to learn how to order roller and screws

  

 

 

Step

STEP 8 -  (~10 minutes) -  Bike Generator Rubber Roller Assembly
a Use a hex wrench to install the set screws into the roller housing.
b Check that the set screws do not stick out so that they prevent you from sliding the rubber roller onto the generator shaft.
c Slide the roller onto the shaft.  Note that the shaft has a flat area ono it. 
d Rotate the roller and tighten the first set screw so that it touches down in the middle of the flat part. DO NOT OVER TIGHTEN.  Make it snug so that a 5 year old child could loosen it.
e

Tighten the 2nd set screw.  Make it snug just like the first one.
f You will need to adjust this roller to align it to the center of your tire. 

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